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Frequently Asked Questions

Power Supply Topic: Overload Protection Function

 

FAQ No. FAQ01913

 

Question

What is overload protection function?



Answer

 

The overload protection function prevents damage to the Power Supply and load from an overload (including an overload due to a shorted output).


When a current greater than the overcurrent detection value (actual value depends on the Power Supply being used) is detected, the protection function will operate and the output current will be limited. In addition, the output voltage will also drop in accordance with the load's status, i.e., the load's impedance. The level to which the voltage drops depends on the overload status and the impedance of the load wiring.

The output voltage drop characteristics can be divided into the three following categories.

Drop characteristics Voltage vs. current curve Trend

Inward-sloping drop

Graph: Inward-sloping drop
The output current tends to drop as the output voltage drops.

Straight drop (Inverted L drop)

Graph:Straight drop (Inverted L drop)

The output current remains fairly constant as the output voltage drops.

Outward-sloping drop

Graph: Outward-sloping drop
The output current tends to rise as the output voltage drops.

These curves are called drop curves and basically the output is continuous during the drop. When the overcurrent condition is eliminated, the output will return to normal automatically (automatic reset).

The following characteristics may occur together with the three drop characteristics shown in the table above.

Output Voltage vs. current curve Trend

Intermittent operation

Graph: Gradual current increase/ voltage drop Intermittent operation
The output becomes intermittent if the voltage drops below a certain level. The Power Supply itself reduces its load by making the output intermittent.

Interrupted operation

Graph: Inverted L voltage drop Shut off
The output is stopped if the overload condition lasts longer than a preset time. The Power Supply itself has no load because the output is stopped.

These drop characteristics can also be referenced as the maximum output current that can be supplied to a load when the power is turned ON (during the output voltage startup process).

When selecting a Power Supply for a load that starts from a low voltage (such as a load with a built-in DC-DC converter) or a capacitive load that absorbs a significant inrush current, consider the Power Supply's overload protection characteristics and the load's startup characteristics.

Typically, the Inverted L drop characteristic is the most suitable.

Main drop characteristics (for reference)

Inward-sloping drop S82K (3 W, 7.5 W, 15 W)
Inverted L drop (Straight drop) S82J (100 W (5 V, 12 V, 15 V), 150W), S82K (90 W, 100 W, 240 W), S8TS
Inward-sloping drop with intermittent operation S82J (10 W, 25 W)
Inverted L drop with intermittent operation S8PS (300W), S8VS
Outward-sloping drop with intermittent operation S82J (50 W, 100 W (24 V)), S82K  (30 W, 50 W), S8PS (50 W, 100 W, 150 W)
Inverted L drop with interrupted operation S82J (600 W), S8PS (600 W)

Note:

1. If the S82J is connected to a load with a built-in DC-DC converter (a electronic device such as a PLC or digital multimeter) or a capacitive load, the overload protection function may be triggered at startup and the Power Supply may not produce an output.

2. Do not continue using the Power Supply with an overcurrent or with the output terminals short-circuited. Doing so may shorten the service life of internal components or may cause them to fail entirely.

3. Even if the load is short-circuited, the drop in voltage will vary depending on factors such as the impedance in the load line.

4. Even if different models have the same drop characteristics, the actual characteristics (output current, output voltage, etc.) will vary from model to model.

5. Additional precautions apply to some models.


Applicable Models: All Models

 

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 What factors should be considered when selecting a Power Supply?